Abstract

Marble waste and fly ash are industrial waste, and disposal of these wastes is a big challenge for environmental sustainability. In this study, we explore an innovative approach to sustainable construction by utilizing industrial by-products: sintered fly ash aggregate (SFA) and waste marble sand in lightweight aggregate concrete (LWAC). This study used SFA as a coarse aggregate, whereas river sand was partially replaced by waste marble sand (10–50 %). The waste marble sand modified LWAC has been investigated for mechanical and durability properties. The test related to permeability like water absorption, sorptivity, permeability, and drying shrinkage has been performed. Mercury intrusion porosimetry test was performed to validate durability results. The results indicate that 30 % of river sand can be replaced with waste marble sand as it improves the overall performance of LWAC. Our research contributes to global sustainability efforts by providing a method to reduce industrial waste through its incorporation in building materials. This study not only addresses the urgent need for environmental preservation but also offers potential enhancements in the mechanical properties of LWAC, making it a viable and eco-friendly option in the construction industry worldwide.

References

1.
Ashish
D. K.
, “
Feasibility of Waste Marble Powder in Concrete as Partial Substitution of Cement and Sand Amalgam for Sustainable Growth
,”
Journal of Building Engineering
15
(
2018
):
236
242
, https://doi.org/10.1016/j.jobe.2017.11.024
2.
Gill
P.
,
Jangra
P.
, and
Ashish
D. K.
, “
Non-destructive Prediction of Strength of Geopolymer Concrete Employing Lightweight Recycled Aggregates and Copper Slag
,”
Energy, Ecology & Environment
8
, no. 
6
(December
2023
):
596
609
, https://doi.org/10.1007/s40974-023-00281-w
3.
Adhikary
S. K.
,
Ashish
D. K.
, and
Rudžionis
Ž.
, “
Expanded Glass as Light-Weight Aggregate in Concrete – A Review
,”
Journal of Cleaner Production
313
(
2021
): 127848, https://doi.org/10.1016/j.jclepro.2021.127848
4.
Ashish
D. K.
,
Verma
S. K.
,
Kumar
R.
, and
Sharma
N.
, “
Properties of Concrete Incorporating Sand and Cement with Waste Marble Powder
,”
Advances in Concrete Construction
4
, no. 
2
(June
2016
):
145
160
, https://doi.org/10.12989/acc.2016.4.2.145
5.
Jindal
B. B.
,
Singhal
D.
,
Sharma
S. K.
,
Ashish
D. K.
, and
Parveen
, “
Improving Compressive Strength of Low Calcium Fly Ash Geopolymer Concrete with Alccofine
,”
Advances in Concrete Construction
25
, no. 
1
(February
2017
):
17
29
, https://doi.org/10.12989/acc.2017.5.1.17
6.
Adhikary
S. K.
,
Ashish
D. K.
,
Sharma
H.
,
Patel
J.
,
Rudžionis
Ž.
,
Al-Ajamee
M.
,
Thomas
B. S.
, and
Khatib
J. M.
, “
Lightweight Self-Compacting Concrete: A Review
,”
Resources, Conservation & Recycling Advances
15
(
2022
): 200107, https://doi.org/10.1016/j.rcradv.2022.200107
7.
Dhemla
P.
,
Swami
B. L.
, and
Somani
P.
, “
Experimental Investigation of Light Weight Concrete Using Sintered Fly Ash Aggregates
,”
IOP Conference Series: Earth and Environmental Science
795
, no. 
1
(June
2021
): 012032, https://doi.org/10.1088/1755-1315/795/1/012032
8.
RILEM “
Functional Classification of Lightweight Concrete
,”
Materials and Structures
11
, no. 
64
(July
1978
):
281
283
.
9.
Cerny
V.
,
Kocianova
M.
, and
Drochytka
R.
, “
Possibilities of Lightweight High Strength Concrete Production from Sintered Fly Ash Aggregate
,”
Procedia Engineering
195
(
2017
):
9
16
, https://doi.org/10.1016/j.proeng.2017.04.517
10.
Güneyisi
E.
,
Gesoğlu
M.
,
Pürsünlü
Ö.
, and
Mermerdaş
K.
, “
Durability Aspect of Concretes Composed of Cold Bonded and Sintered Fly Ash Lightweight Aggregates
,”
Composites Part B: Engineering
53
(
2013
):
258
266
, https://doi.org/10.1016/j.compositesb.2013.04.070
11.
Varadharajan
S.
, “
Determination of Mechanical Properties and Environmental Impact due to Inclusion of Flyash and Marble Waste Powder in Concrete
,”
Structures
25
(
2020
):
613
630
, https://doi.org/10.1016/j.istruc.2020.03.040
12.
Aliabdo
A. A.
,
Abd Elmoaty
A. E. M.
, and
Auda
E. M.
, “
Re-use of Waste Marble Dust in the Production of Cement and Concrete
,”
Construction and Building Materials
50
(
2014
):
28
41
, https://doi.org/10.1016/j.conbuildmat.2013.09.005
13.
Ince
C.
,
Hamza
A.
,
Derogar
S.
, and
Ball
R. J.
, “
Utilisation of Waste Marble Dust for Improved Durability and Cost Efficiency of Pozzolanic Concrete
,”
Journal of Cleaner Production
270
(
2020
): 122213, https://doi.org/10.1016/j.jclepro.2020.122213
14.
Ulubeyli
G. C.
,
Bilir
T.
, and
Artir
R.
, “
Durability Properties of Concrete Produced by Marble Waste as Aggregate or Mineral Additives
,”
Procedia Engineering
161
(
2016
):
543
548
, https://doi.org/10.1016/j.proeng.2016.08.689
15.
Gameiro
F.
,
de Brito
J.
, and
Correia da Silva
D.
, “
Durability Performance of Structural Concrete Containing Fine Aggregates from Waste Generated by Marble Quarrying Industry
,”
Engineering Structures
59
(
2014
):
654
662
, https://doi.org/10.1016/j.engstruct.2013.11.026
16.
Rana
A.
,
Kalla
P.
, and
Csetenyi
L. J.
, “
Sustainable Use of Marble Slurry in Concrete
,”
Journal of Cleaner Production
94
(
2015
):
304
311
, https://doi.org/10.1016/j.jclepro.2015.01.053
17.
Pekgöz
M.
and
Tekin
İ.
, “
Microstructural Investigation and Strength Properties of Structural Lightweight Concrete Produced with Zeolitic Tuff Aggregate
,”
Journal of Building Engineering
43
(
2021
): 102863, https://doi.org/10.1016/j.jobe.2021.102863
18.
Vardhan
K.
,
Siddique
R.
, and
Goyal
S.
, “
Strength, Permeation and Micro-structural Characteristics of Concrete Incorporating Waste Marble
,”
Construction and Building Materials
203
(
2019
):
45
55
, https://doi.org/10.1016/j.conbuildmat.2019.01.079
19.
Vardhan
K.
,
Siddique
R.
, and
Goyal
S.
, “
Influence of Marble Waste as Partial Replacement of Fine Aggregates on Strength and Drying Shrinkage of Concrete
,”
Construction and Building Materials
228
(
2019
): 116730, https://doi.org/10.1016/j.conbuildmat.2019.116730
20.
ACI Committee 211
Standard Practice for Selecting Proportions for Structural Lightweight Concrete, ACI 211.2-98
(
Farmington, MI
:
American Concrete Institute
,
1998
).
21.
Dhemla
P.
,
Somani
P.
,
Swami
B. L.
, and
Gaur
A.
, “
Optimizing the Design of Sintered Fly Ash Light Weight Concrete by Taguchi and ANOVA Analysis
,”
Materials Today: Proceedings
62
, Part 2 (April
2022
):
495
503
, https://doi.org/10.1016/j.matpr.2022.03.573
22.
Method of Tests for Strength of Concrete
, IS 516 (New Delhi, India:
Bureau of Indian Standards
,
1959
).
23.
Testing Concrete—Testing of Hardened Concrete (Specimens Prepared in Mould)
, DIN 1048-5:1991-06 (Berlin, Germany:
Deutsches Institut für Normung
,
2013
).
24.
Standard Test Method for Measurement of Rate of Absorption of Water by Hydraulic-Cement Concretes
, ASTM C1585-20 (West Conshohocken, PA:
ASTM International
, approved September 1,
2020
), https://doi.org/10.1520/C1585-20
25.
Standard Test Method for Measuring the Drying Shrinkage of Masonry Mortar (Withdrawn 2019)
, ASTM C1148-92a(2014) (West Conshohocken, PA:
ASTM International
, approved), https://doi.org/10.1520/C0596-18
26.
Singh
M.
,
Srivastava
A.
, and
Bhunia
D.
, “
Analytical and Experimental Investigations on Using Waste Marble Powder in Concrete
,”
Journal of Materials in Civil Engineering
31
, no. 
4
(April
2019
): 04019011, https://doi.org/10.1061/(ASCE)MT.1943-5533.0002631
27.
Majhi
R. K.
,
Padhy
A.
, and
Nayak
A. N.
, “
Performance of Structural Lightweight Concrete Produced by Utilizing High Volume of Fly Ash Cenosphere and Sintered Fly Ash Aggregate with Silica Fume
,”
Cleaner Engineering and Technology
3
(
2021
): 100121, https://doi.org/10.1016/j.clet.2021.100121
28.
Munir
M. J.
,
Kazmi
S. M. S.
, and
Wu
Y.-F.
, “
Efficiency of Waste Marble Powder in Controlling Alkali–Silica Reaction of Concrete: A Sustainable Approach
,”
Construction and Building Materials
154
(
2017
):
590
599
, https://doi.org/10.1016/j.conbuildmat.2017.08.002
29.
Mishra
A.
,
Pandey
A.
,
Maheshwari
P.
,
Chouhan
A.
,
Suresh
S.
, and
Das
S.
, “
Green Cement for Sustainable Concrete Using Marble Dust
,”
International Journal of Chemtech Research
5
, no. 
2
(April–June
2013
):
616
622
.
30.
Uygunoğlu
T.
,
Topcu
I. B.
,
Gencel
O.
, and
Brostow
W.
, “
The Effect of Fly Ash Content and Types of Aggregates on the Properties of Pre-fabricated Concrete Interlocking Blocks (PCIBs)
,”
Construction and Building Materials
30
(
2012
):
180
187
, https://doi.org/10.1016/j.conbuildmat.2011.12.020
31.
Sadek
D. M.
,
El-Attar
M. M.
, and
Ali
H. A.
, “
Reusing of Marble and Granite Powders in Self-Compacting Concrete for Sustainable Development
,”
Journal of Cleaner Production
121
(
2016
):
19
32
, https://doi.org/10.1016/j.jclepro.2016.02.044
32.
Li
L. G.
,
Huang
Z. H.
,
Tan
Y. P.
,
Kwan
A. K. H.
, and
Liu
F.
, “
Use of Marble Dust as Paste Replacement for Recycling Waste and Improving Durability and Dimensional Stability of Mortar
,”
Construction and Building Materials
166
(
2018
):
423
432
, https://doi.org/10.1016/j.conbuildmat.2018.01.154
33.
Moore
A. J.
,
Bakera
A. T.
, and
Alexander
M. G.
, “
A Critical Review of the Water Sorptivity Index (WSI) Parameter for Potential Durability Assessment: Can WSI be Considered in Isolation of Porosity?
Journal of South African Institution of Civil Engineering
63
, no. 
2
(June
2021
):
27
34
, https://doi.org/10.17159/2309-8775/2021/v63n2a4
34.
ACI Committee 224
Control of Cracking in Concrete Structures, ACI 224R-01
(Farmington, MI: American Concrete Institute,
2001
).
35.
Li
L.
,
Liu
W.
,
You
Q.
,
Chen
M.
, and
Zeng
Q.
, “
Waste Ceramic Powder as a Pozzolanic Supplementary Filler of Cement for Developing Sustainable Building Materials
,”
Journal of Cleaner Production
259
(
2020
): 120853, https://doi.org/10.1016/j.jclepro.2020.120853
36.
Standard Test Method for Determination of Pore Volume and Pore Volume Distribution of Soil and Rock by Mercury Intrusion Porosimetry
, ASTM D4404-18 (West Conshohocken, PA:
ASTM International
, approved February 1,
2018
), https://doi.org/10.1520/D4404-18
37.
Shahul Hameed
M.
and
Sekar
A. S. S.
, “
Properties of Green Concrete Containing Quarry Rock Dust and Marble Sludge Powder as Fine Aggregate
,”
ARPN Journal of Engineering and Applied Sciences
4
, no. 
170
(June
2009
):
83
89
.
38.
Divyah
N.
,
Thenmozhi
R.
, and
Neelamegam
M.
, “
Strength Properties and Durability Aspects of Sintered-Fly-Ash Lightweight Aggregate Concrete
,”
Materials and Technology
54
, no. 
3
(June
2020
):
301
310
, https://doi.org/10.17222/mit.2019.101
39.
Saluja
S.
,
Kaur
K.
,
Goyal
S.
, and
Bhattacharjee
B.
, “
Assessing the Effect of GGBS Content and Aggregate Characteristics on Drying Shrinkage of Roller Compacted Concrete
,”
Construction and Building Materials
201
(
2019
):
72
80
, https://doi.org/10.1016/j.conbuildmat.2018.12.179
40.
Khyaliya
R. K.
,
Kabeer
K. I. S. A.
, and
Vyas
A. K.
, “
Evaluation of Strength and Durability of Lean Mortar Mixes Containing Marble Waste
,”
Construction and Building Materials
147
(
2017
):
598
607
, https://doi.org/10.1016/j.conbuildmat.2017.04.199
41.
Lo
T. Y.
,
Sham
F. C.
,
Cui
H. Z.
, and
Tang
W. C. P.
, “
Study of Short Term Shrinkage and Creep of Lightweight Concrete
,”
Materials Research Innovations
12
, no. 
231
(
2008
):
151
154
, https://doi.org/10.1179/143307508X333622
This content is only available via PDF.
You do not currently have access to this content.