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Journal Articles

ADDITIVE MANUFACTURING OF WHEAT STRAW FIBERS FOR SUSTAINABLE THERMAL INSULATION APPLICATION

Accepted Manuscript
Zipeng Guo, Licheng Liang, Jason Armstrong, Shenqiang Ren, Chi Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1508
https://doi.org/10.1115/1.4067391
Published Online: December 12, 2024
View Article titled, ADDITIVE MANUFACTURING OF WHEAT STRAW FIBERS FOR SUSTAINABLE THERMAL INSULATION APPLICATION
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Topics: Additive manufacturing, Fibers, Sustainability, Thermal insulation
Journal Articles

Selective Deposition and Fusion of AISI 316L: An Additive Manufacturing Process for Space Environments via Direct Ink Writing and Laser Processing

Miguel Hoffmann, Jiahui Ye, Alaa Elwany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121006.
Paper No: MANU-24-1295
https://doi.org/10.1115/1.4067144
Published Online: December 5, 2024
View Article titled, Selective Deposition and Fusion of AISI 316L: An Additive Manufacturing Process for Space Environments via Direct Ink Writing and Laser Processing
Open the PDF for Selective Deposition and Fusion of AISI 316L: An Additive Manufacturing Process for Space Environments via Direct Ink Writing and Laser Processing in another window
Topics: Additive manufacturing, Density, Lasers, Porosity, Mass spectrometry, Inks, Melting, Extruding, Dimensions, Metals
Includes: Supplementary data
Journal Articles

Detection of traceability features embedded in metal additive manufacturing components by phased array ultrasonic testing

Accepted Manuscript
Katayoon Taherkhani, Sagar Patel, Farhang Honarvar, Peyman Alimehr, Mihaela Vlasea, Eric Langridge, Mohammad-Hossein Amini
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1473
https://doi.org/10.1115/1.4067328
Published Online: December 5, 2024
View Article titled, Detection of traceability features embedded in metal additive manufacturing components by phased array ultrasonic testing
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Topics: Additive manufacturing, Lasers, Metals, Ultrasonic testing
Journal Articles

ADDOPT: AN ADDITIVE MANUFACTURING OPTIMAL CONTROL FRAMEWORK DEMONSTRATED IN MINIMIZING LAYER-LEVEL THERMAL VARIANCE IN ELECTRON BEAM POWDER BED FUSION

Accepted Manuscript
Mikhail Khrenov, William Frieden Templeton, Sneha Prabha Narra
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1484
https://doi.org/10.1115/1.4067325
Published Online: December 5, 2024
View Article titled, ADDOPT: AN ADDITIVE MANUFACTURING OPTIMAL CONTROL FRAMEWORK DEMONSTRATED IN MINIMIZING LAYER-LEVEL THERMAL VARIANCE IN ELECTRON BEAM POWDER BED FUSION
Open the PDF for ADDOPT: AN ADDITIVE MANUFACTURING OPTIMAL CONTROL FRAMEWORK DEMONSTRATED IN MINIMIZING LAYER-LEVEL THERMAL VARIANCE IN ELECTRON BEAM POWDER BED FUSION in another window
Topics: Additive manufacturing, Cathode ray oscilloscopes, Electron beams, Modeling, Optimal control, Production planning, Simulation
Journal Articles

Ultrasonic Interrogation Technique for Detecting Hatch Angle Variations in Additive Manufacturing by Phononic Lattice Structures

Enamul Hasan Rozin, Tipu Sultan, Hossein Taheri, Cetin Cetinkaya
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2025, 147(3): 031005.
Paper No: MANU-24-1397
https://doi.org/10.1115/1.4067048
Published Online: November 21, 2024
View Article titled, Ultrasonic Interrogation Technique for Detecting Hatch Angle Variations in Additive Manufacturing by Phononic Lattice Structures
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Topics: Additive manufacturing, Data acquisition, Dispersion (Optics), Inspection, Lasers, Melting, Nondestructive evaluation, Phononic crystals, Pressure, Proton exchange membranes
Journal Articles

Generalized SmartScan: An Intelligent LPBF Scan Sequence Optimization Approach for Reduced Residual Stress and Distortion in Three-Dimensional Part Geometries

Chuan He, Nathaniel Wood, Nevzat Bircan Bugdayci, Chinedum Okwudire
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2025, 147(4): 041001.
Paper No: MANU-24-1557
https://doi.org/10.1115/1.4066977
Published Online: November 21, 2024
View Article titled, Generalized SmartScan: An Intelligent LPBF Scan Sequence Optimization Approach for Reduced Residual Stress and Distortion in Three-Dimensional Part Geometries
Open the PDF for Generalized SmartScan: An Intelligent LPBF Scan Sequence Optimization Approach for Reduced Residual Stress and Distortion in Three-Dimensional Part Geometries in another window
Topics: Lasers, Optimization, Printing, Simulation, Stress, Temperature, Heat, Deformation, Temperature distribution, Additive manufacturing
Journal Articles

Mitigation of Stress Corrosion Cracking in Additively Manufactured Stainless Steel by Laser Shock Peening

Veronica Over, Y. Lawrence Yao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2025, 147(3): 031002.
Paper No: MANU-24-1202
https://doi.org/10.1115/1.4066034
Published Online: November 18, 2024
View Article titled, Mitigation of Stress Corrosion Cracking in Additively Manufactured Stainless Steel by Laser Shock Peening
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Topics: Additive manufacturing, Fracture (Materials), Hydrogen embrittlement, Laser hardening, Metals, Stainless steel, Stress, Stress corrosion cracking, Fracture (Process), Dislocations
Journal Articles

Reducing Laser Exposure Time of PBF-LB/P by Providing High Energy Without Thermal Degradation and Its Effect on Part Strength and Process Time

Yuki Yamauchi, Koichi Fujii, Takashi Kigure, Toshiki Niino
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2025, 147(1): 011005.
Paper No: MANU-24-1360
https://doi.org/10.1115/1.4066666
Published Online: October 14, 2024
View Article titled, Reducing Laser Exposure Time of PBF-LB/P by Providing High Energy Without Thermal Degradation and Its Effect on Part Strength and Process Time
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Topics: Lasers, Temperature, Smoke, Additive manufacturing
Journal Articles

Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing

M. Faisal Riyad, Pu Han, Shams Torabnia, Keng Hsu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2025, 147(2): 021001.
Paper No: MANU-24-1381
https://doi.org/10.1115/1.4066334
Published Online: October 4, 2024
View Article titled, Thermoacoustic Consolidation of Metal Particles for Energy-Efficient Metal Powders Recycling in Metal Additive Manufacturing
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Topics: Acoustics, Additive manufacturing, Energy efficiency, Feedstock, Metal powders, Metals, Particulate matter, Porosity, Recycling, Temperature
Includes: Supplementary data
Journal Articles

Heterogeneous Transfer Learning of Electrohydrodynamic Printing Under Zero-Gravity Toward In-Space Manufacturing

Rayne Wolf, Liangkui Jiang, Khawlah Alharbi, Pengyu Zhang, Chao Wang, Hantang Qin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121002.
Paper No: MANU-24-1229
https://doi.org/10.1115/1.4066097
Published Online: September 19, 2024
View Article titled, Heterogeneous Transfer Learning of Electrohydrodynamic Printing Under Zero-Gravity Toward In-Space Manufacturing
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Topics: Electrohydrodynamics, Gravity (Force), Machine learning, Manufacturing, Printing, Flight, Additive manufacturing, Physics, Testing
Journal Articles

Additive Manufacturing of Tough Silicone Via Large-Scale, High-Viscosity Vat Photopolymerization

Hongtao Song, Nicholas A. Rodriguez, James S. Oakdale, Eric B. Duoss, Carolyn C. Seepersad, Richard H. Crawford
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2024, 146(11): 111001.
Paper No: MANU-24-1045
https://doi.org/10.1115/1.4066125
Published Online: September 19, 2024
View Article titled, Additive Manufacturing of Tough Silicone Via Large-Scale, High-Viscosity Vat Photopolymerization
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Topics: Additive manufacturing, Design, Polydimethylsiloxane, Printing, Resins, Silicones, Viscosity, Ultraviolet radiation, Silicon dioxide
Journal Articles

Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes

Jan Raffel, Torben Böhm, Jan Düsing, Marvin Röhl, Carsten Schilde, Ajay P. Malshe, Ludger Overmeyer, Christoph Lotz
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2024, 146(12): 121001.
Paper No: MANU-24-1284
https://doi.org/10.1115/1.4066335
Published Online: September 19, 2024
View Article titled, Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes
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Topics: Acoustics, Gravity (Force), Levitation, Manufacturing, Particulate matter, Simulation, Wavelength, Lasers, Melting, Digital twin
Journal Articles

Characterization of Resistance-Welded Hybrid Sandwich Sheets With Additively Manufactured Core Structure

Stephan Rosenthal, Hamed Dardaei Joghan, Marlon Hahn, A. Erman Tekkaya
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2024, 146(11): 110907.
Paper No: MANU-24-1218
https://doi.org/10.1115/1.4065822
Published Online: September 11, 2024
View Article titled, Characterization of Resistance-Welded Hybrid Sandwich Sheets With Additively Manufactured Core Structure
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Topics: Additive manufacturing, Joining, Shear (Mechanics), Welding, Honeycomb structures, Temperature
Journal Articles

4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy

Michael Biehler, Daniel Lin, Reinaldo Mock, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101009.
Paper No: MANU-24-1265
https://doi.org/10.1115/1.4066222
Published Online: August 29, 2024
View Article titled, 4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy
Open the PDF for 4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy in another window
Topics: 4d printing, Flow (Dynamics), Optimization, Shapes, Simulation, Additive manufacturing
Journal Articles

Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion

Rong Lei, Y. B. Guo, Jiwang Yan, Weihong “Grace” Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101002.
Paper No: MANU-24-1159
https://doi.org/10.1115/1.4065888
Published Online: July 23, 2024
View Article titled, Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion
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Topics: Algorithms, Emissions, Heat, Lasers, Additive manufacturing, Data collection, Data privacy
Journal Articles

Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components

Ritin Mathews, Arif Malik, Jaydeep Karandikar, Christopher Tyler, Scott Smith
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091009.
Paper No: MANU-23-1528
https://doi.org/10.1115/1.4065848
Published Online: July 15, 2024
View Article titled, Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components
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Topics: Stress, Algorithms, Steel, Additive manufacturing
Journal Articles

An Analytical Friction Model for Handling and Spreading of Carbon Fiber Tows for Composite Prepregging Applications

James Garofalo, Daniel Walczyk
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. September 2024, 146(9): 094501.
Paper No: MANU-23-1727
https://doi.org/10.1115/1.4065410
Published Online: June 3, 2024
View Article titled, An Analytical Friction Model for Handling and Spreading of Carbon Fiber Tows for Composite Prepregging Applications
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Topics: Fibers, Friction, Tension, Composite materials, Motors, Additive manufacturing, Carbon fibers, Modeling
Journal Articles

Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators

Jiangce Chen, Wenzhuo Xu, Martha Baldwin, Björn Nijhuis, Ton van den Boogaard, Noelia Grande Gutiérrez, Sneha Prabha Narra, Christopher McComb
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091001.
Paper No: MANU-23-1697
https://doi.org/10.1115/1.4065316
Published Online: May 30, 2024
View Article titled, Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators
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Topics: Heat, Simulation, Temperature, Additive manufacturing
Journal Articles

Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel

Berend Denkena, Marcel Wichmann, Talash Malek, Hai Nam Nguyen, Makoto Kato, Kaito Isshiki, Ryo Koike, Yasuhiro Kakinuma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071004.
Paper No: MANU-23-1718
https://doi.org/10.1115/1.4065415
Published Online: May 21, 2024
View Article titled, Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel
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Topics: Additive manufacturing, Chain, Cutting, Digital twin, Geometry, Lasers, Machining, Milling, Production planning, Surface roughness
Journal Articles

Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition

Christian Zamiela, Ryan Stokes, Wenmeng Tian, Haley Doude, Matthew W. Priddy, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081007.
Paper No: MANU-23-1769
https://doi.org/10.1115/1.4065416
Published Online: May 21, 2024
View Article titled, Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition
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Topics: Deformation, Modeling, Physics, Surface deformation, Approximation, Heat flux, Wire, Heat, Additive manufacturing, Sensors