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Keywords: milling
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Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2022, 144(11): 111006.
Paper No: MANU-22-1104
Published Online: July 26, 2022
...Kaidong Chen; He Zhang; Nathan van de Wouw; Emmanuel Detournay The accurate evaluation of the instantaneous undeformed chip thickness (IUCT) plays a crucial role in the modeling of milling processes. However, the vibrations of the tool–workpiece system can make conventional IUCT models either...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. July 2022, 144(7): 074501.
Paper No: MANU-21-1216
Published Online: December 8, 2021
...Yu-Yuan Hsieh; Ming-Yi Tsai; Zhi-Zhe Xu This study has developed a new machining process for the side seal components of gray cast iron alloy of rotor engine, which is different from the traditional wire electrical discharge machining (WEDM) process. The new manufacturing process (milling...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021007.
Paper No: MANU-21-1304
Published Online: August 5, 2021
...Liping Wang; Weitao Li; Guang Yu The stability lobe diagram (SLD) is an important expression way of milling stability prediction result. The SLD obtained by only selecting the most flexible mode fails to predict the chatter if the milling process is dominated by multiple modes. To reveal...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2019, 141(12): 121002.
Paper No: MANU-19-1048
Published Online: October 17, 2019
...) behavior, secondary Hopf bifurcations, and period-n bifurcations. milling dynamics serrated force stability simulation fringe projection machine tool dynamics machining processes metrology Multi-axis machining is a cornerstone manufacturing capability for discrete part production...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. May 2019, 141(5): 051008.
Paper No: MANU-18-1712
Published Online: April 1, 2019
...Chenxi Wang; Xingwu Zhang; Xuefeng Chen; Hongrui Cao As the most significant material removal method, milling plays a very important role in the manufacturing industry. However, chatter occurs frequently in milling, which will seriously affect the production efficiency. The accurate prediction...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. March 2019, 141(3): 031006.
Paper No: MANU-18-1512
Published Online: January 17, 2019
... that restricts its application. In this paper, the defects' characteristics including the formation mechanism, distribution characteristic, and cutting process of honeycomb cell walls during AHC milling process were experimentally investigated. Furthermore, using normalized Cockcroft and Latham ductile fracture...
Journal Articles
Article Type: Review Articles
J. Manuf. Sci. Eng. December 2018, 140(12): 120801.
Paper No: MANU-18-1035
Published Online: October 5, 2018
...Andrew Honeycutt; Tony L. Schmitz This review paper presents a comprehensive analysis of period- n (i.e., motion that repeats every n tooth periods) bifurcations in milling. Although period-n bifurcations in milling were only first reported experimentally in 1998, multiple researchers have since...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. April 2015, 137(2): 024501.
Paper No: MANU-14-1283
Published Online: April 1, 2015
... online December 12, 2014. Assoc. Editor: Tony Schmitz. 15 05 2014 05 08 2014 12 12 2014 This paper presents a semi-analytical numerical method for surface location error (SLE) prediction in milling processes, governed by a time-periodic delay-differential equation (DDE) in state...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2014, 136(2): 021017.
Paper No: MANU-11-1259
Published Online: February 20, 2014
...: Suhas Joshi. 29 07 2011 19 12 2013 This paper describes the application of Bayesian inference to the identification of force coefficients in milling. Mechanistic cutting force coefficients have been traditionally determined by performing a linear regression to the mean force values...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2014, 136(2): 021005.
Paper No: MANU-13-1252
Published Online: January 3, 2014
... available for milling. The stability lobe diagram (SLD) is a very fast and simple method to predict the chatter free zone, allowing the selection of the most adequate spindle speed and depth of cut for higher productivity. However, the data used to calculate the SLD, coming from frequency response functions...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. February 2014, 136(1): 011003.
Paper No: MANU-12-1047
Published Online: November 5, 2013
... ( s ) [ λ 1 0 0 λ 2 ] ) = 0 In this study, combining the zero-order force model and the symmetric 2nd order dynamics of 2 DOF milling system, two quasi-one-dimensional characteristic equations are derived through eigen-decomposition...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. August 2013, 135(4): 044502.
Paper No: MANU-12-1368
Published Online: July 17, 2013
... ] ,     B ( t ) = [ 0 0 - a p h xx ( t ) 0 ] In the field of high-speed milling, regenerative chatter is one of the most common obstacles to achieving high performance milling operations [ 1 , 2 ]. To overcome this obstacle, stability prediction...
Journal Articles
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2013, 135(2): 021001.
Paper No: MANU-10-1286
Published Online: March 22, 2013
... geometries in terms of process damping. The geometrical definitions for each case are given in detail together with the calculation of the indentation area in the Appendix. Fig. 5 Representative cases for flank-workpiece interaction in milling. ( a ) Types of flank geometries. ( b ) Comparison...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2012, 134(1): 011006.
Published Online: January 12, 2012
...Martin B. G. Jun; Chanseo Goo; Mohammad Malekian; Simon Park This paper investigates the mechanistic modeling of micro end milling forces, with consideration of the effects of plowing, elastic recovery, effective rake angle, and flank face rubbing. Two different mechanistic models are developed...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2011, 133(5): 051010.
Published Online: October 17, 2011
.... The concrete form is expressed as 14 Ω = - Φ ( Δ D ) F g - ψ ( Δ D ) F m + ξ ( Δ D ) T m where, milling force F m can be calculated by means of following general formulation 15.1 ( F mx ( φ j ) F my...
Journal Articles
Article Type: Technical Briefs
J. Manuf. Sci. Eng. October 2011, 133(5): 054503.
Published Online: October 14, 2011
...Lin Zhu; Tien-Chien Jen; Yi-Hsin Yen; Xiao-Ling Kong In this paper, the feasibility and effectiveness of heat pipe cooling in end milling operations are investigated. A new embedded heat pipe technology was utilized to remove the heat generated at the tool-interface in end milling processes...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2011, 133(5): 051005.
Published Online: September 22, 2011
...Masahiro Fujiki; Jun Ni; Albert J. Shih This research investigates the strategy to achieve high material removal rate in tool path planning for the near-dry electrical discharge machining (EDM) milling process using tubular electrode with a lead angle. The proposed strategy to prevent leakage...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2011, 133(4): 041014.
Published Online: August 16, 2011
...Guillaume Fromentin; Vishal S. Sharma; Gérard Poulachon; Yann Paire; Romain Brendlen Day by day the application of thread milling process is enhancing in industry because of its inherent advantages over other thread cutting techniques. The current study dwells on the interference issue, which...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2011, 133(4): 041007.
Published Online: July 27, 2011
...: 0538786-IIP, 0917936-IIP), State of Indiana through the 21st Century R&T Fund, and Industrial Consortium members of the Center for Laser-based Manufacturing. References 1 Shelton , J. A. , and Shin , Y. C. , 2010 , “ Comparative Evaluation of Laser-Assisted Micro-Milling for AISI...
Journal Articles
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2011, 133(4): 041002.
Published Online: July 20, 2011
...Mouhab Meshreki; Helmi Attia; József Kövecses Many of the aerospace components are characterized by having pocket-shaped thin-walled structures. During milling, the varying dynamics of the workpiece due to the change of thickness affects the final part quality. Available dynamic models rely...